Syllabus topics (RTMNU)
- Meaning, Features and Applicability of Process Costing
- Difference between Job Costing and Process Costing
- Preparation of Process Accounts
- Treatment of Normal Loss, Abnormal Loss and Abnormal Gain
- By-products (Basic Concepts)
Meaning, Features and Applicability of Process Costing
Process costing is a method of costing used in industries where production passes through a series of continuous processes and the output of one process becomes the input (raw material) of the next. Cost is collected process-wise and the cost per unit is the average cost of the process.
Features:
- Production is continuous and products are identical.
- Output passes through two or more processes in a fixed order.
- A separate account for each process is kept.
- Output of one process is transferred at cost to the next process.
- Losses (normal and abnormal) occur at different stages.
- Cost per unit = total cost of the process ÷ net output (an average).
- By-products and joint products may arise.
Applicability: textiles, sugar, paper, cement, chemicals, oil refining, soap, steel, pharmaceuticals, food processing.
Difference between Job Costing and Process Costing
| Basis | Job Costing | Process Costing |
|---|---|---|
| Production | Against specific customer orders | Continuous, for stock |
| Products | Different jobs, not identical | Identical (uniform) |
| Cost unit | Each job | Each process / unit of output |
| Cost ascertained | When the job is completed | At the end of the period |
| Transfer | No transfer from job to job | Output transferred to next process |
| Work-in-progress | May or may not be there | Usually present at start and end |
| Example | Printing press, furniture to order | Sugar, cement, textiles |
Normal Loss, Abnormal Loss and Abnormal Gain
- Normal loss: the unavoidable loss expected under normal conditions (evaporation, shrinkage), fixed as a % of input. Its cost is borne by good units; scrap value is credited to the process account.
- Abnormal loss: loss beyond the normal limit due to carelessness, machine breakdown or accident. It is valued like good units and transferred to the Abnormal Loss Account, and then (net of scrap value) to the Costing Profit & Loss Account.
- Abnormal gain: when actual loss is less than normal loss. Valued like good units; debited to process account and credited to Abnormal Gain Account; the loss of scrap value on those units is adjusted, and the balance goes to Costing P&L.
Abnormal loss/gain value = Units × Cost per unit
Illustration 1: Normal Loss and Abnormal Loss
Process A: 10,000 units introduced at ₹20 each; direct labour ₹75,000; overheads ₹50,000. Normal loss 10% of input; scrap sells at ₹10 per unit. Actual output 8,800 units transferred to Process B. Prepare Process A Account and Abnormal Loss Account.
Working: Normal loss = 1,000 units (scrap ₹10,000). Normal output = 9,000 units. Cost per unit = (3,25,000 − 10,000) ÷ 9,000 = ₹35. Abnormal loss = 9,000 − 8,800 = 200 units × ₹35 = ₹7,000.
Process A Account
| Dr Particulars | Units | ₹ | Cr Particulars | Units | ₹ |
|---|---|---|---|---|---|
| To Materials | 10,000 | 2,00,000 | By Normal loss | 1,000 | 10,000 |
| To Direct labour | 75,000 | By Abnormal loss A/c | 200 | 7,000 | |
| To Overheads | 50,000 | By Process B A/c (transfer @ ₹35) | 8,800 | 3,08,000 | |
| Total | 10,000 | 3,25,000 | Total | 10,000 | 3,25,000 |
Abnormal Loss Account
| Dr Particulars | Units | ₹ | Cr Particulars | Units | ₹ |
|---|---|---|---|---|---|
| To Process A A/c | 200 | 7,000 | By Bank (scrap 200 × ₹10) | 200 | 2,000 |
| By Costing P&L A/c (net loss) | 5,000 | ||||
| Total | 200 | 7,000 | Total | 200 | 7,000 |
Illustration 2: Abnormal Gain
Process B receives the 8,800 units (₹3,08,000) from Process A; labour ₹42,000; overheads ₹35,000. Normal loss 5% of input, scrap value ₹20 per unit. Actual output 8,500 units sent to finished stock.
Working: Normal loss = 440 units (scrap ₹8,800); normal output = 8,360 units. Cost per unit = (3,85,000 − 8,800) ÷ 8,360 = ₹45. Actual output 8,500 > 8,360, so abnormal gain = 140 units × ₹45 = ₹6,300.
Process B Account
| Dr Particulars | Units | ₹ | Cr Particulars | Units | ₹ |
|---|---|---|---|---|---|
| To Process A A/c | 8,800 | 3,08,000 | By Normal loss | 440 | 8,800 |
| To Labour | 42,000 | By Finished stock (@ ₹45) | 8,500 | 3,82,500 | |
| To Overheads | 35,000 | ||||
| To Abnormal gain A/c | 140 | 6,300 | |||
| Total | 8,940 | 3,91,300 | Total | 8,940 | 3,91,300 |
Abnormal Gain Account
| Dr Particulars | Units | ₹ | Cr Particulars | Units | ₹ |
|---|---|---|---|---|---|
| To Normal Loss A/c (140 × ₹20) | 140 | 2,800 | By Process B A/c | 140 | 6,300 |
| To Costing P&L A/c (net gain) | 3,500 | ||||
| Total | 140 | 6,300 | Total | 140 | 6,300 |
Normal Loss Account: Dr — To Process B 440 units ₹8,800; Cr — By Abnormal Gain A/c 140 units ₹2,800, By Bank (actual scrap 300 × ₹20) ₹6,000. Total ₹8,800.
By-products (Basic Concepts)
A by-product is a product of small value produced incidentally along with the main product, e.g. molasses and bagasse in sugar, buttermilk in dairy. Treatment: (1) sales value credited to the process account or treated as other income (if small); (2) net realisable value (sales value less further processing and selling cost) credited to the main process; (3) standard cost method. Joint products, by contrast, are two or more products of almost equal importance (e.g. petrol, diesel, kerosene).
Likely exam questions
- (Long, 8/16 marks) What is process costing? Explain its features and distinguish between job costing and process costing.
- (Long, 8/16 marks) A product passes through Process X. Input 5,000 units at ₹30 each; labour ₹44,000; overheads ₹24,000. Normal loss 4% of input, scrap value ₹10 per unit. Actual output 4,750 units. Prepare Process X Account and Abnormal Loss Account.
- (Short, 4 marks) Distinguish between normal loss and abnormal loss.
- (Short, 4 marks) What is abnormal gain? How is it treated in cost accounts?
- (Short, 4 marks) What is a by-product? Give two examples.